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    FINEMET软磁复合材料温压成型制备及其软磁性能调控研究

    Research on Warm Pressing Preparation and Soft Magnetic Properties Control of FINEMET Soft Magnetic Composites

    • 摘要: 系统研究了温压工艺下成型温度(Tc)、压强(Pm)、润滑剂(Cl)及粘结剂(Cb)含量等参数对FINEMET软磁复合材料(FINEMET-SMCs)成型密度(ρc)及其软磁性能的影响规律。结果表明,合适的温压工艺可有效提升SMCs在成形过程中磁粉表面润滑效果。利于相应SMCs内非磁孔隙率及磁畴壁位移阻力的降低,最终有助于其软磁性能的改善。FINEMET-SMCs的磁滞损耗Ph在其总损耗Pcv变化中占主导作用,其中Ph/Pcv>76%。与Tc=25℃工况相比,在Tc=110℃、Pm=1200 MPa、Cl=1.5wt%及Cb=5.0wt%的优化温压工艺下,FINEMET-SMCs的ρc提高了7.7%,至5.44 kg/m3,并表现出优异的综合软磁性能。

       

      Abstract: The effects of forming temperature (Tc) and pressure (Pm), contents of lubricant (Cl) and binder (Cb) on the compacting density (ρc) and soft magnetic properties of FINEMET soft magnetic composites (FINEMET-SMCs) were systematically studied.The results show that a suitable warm pressing process can effectively improve the surface lubrication effect of magnetic powders in SMCs forming process, which is conducive to the reductions of non-magnetic porosity and the displacement resistance of magnetic domain wall in the corresponding SMCs, and finally contributes to the improvement of its soft magnetic properties. The hysteresis loss Ph plays a dominant role in the variation of total losses Pcv for the FINEMET-SMCs, wherein of Ph/Pcv > 76%.Compared with the Tc=25℃ working condition, under the optimized warm pressing process parameters of Tc=110 ℃, Pm=1200 MPa, Cl=1.5wt% and Cb=5.0wt%, the ρc of the FINEMET-SMCs increases by 7.7% to 5.44 kg/m3, and the SMCs exhibit excellent comprehensive soft magnetic properties.

       

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