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    超声滚压加工次数对M50钢疲劳及腐蚀行为的影响

    Effect of Processing Passes during Ultrasonic Rolling on Fatigue Performance and Corrosion Behavior of M50 Steel

    • 摘要: 采用三维显微镜、FESEM、X射线应力仪等分析了超声滚压加工次数对M50钢表面粗糙度、微观结构及残余应力的影响,通过旋转弯曲疲劳试验、电化学试验评价了不同状态M50钢的疲劳与腐蚀行为,探讨了相关机制。结果表明,超声滚压过程中M50钢发生累积塑性变形,表面粗糙度降低,表层晶粒细化并引入了残余压应力,这些提升了M50钢的抗疲劳性能。增加加工次数可加深塑性变形层,提高表面硬化效果;但M50钢的疲劳寿命并不随加工次数的增多而延长,1000 N静压力下加工10次即可为M50钢提供较佳的抗疲劳效果,1000 MPa下该样品的疲劳裂纹萌生在距表面约157 μm的次表层,疲劳寿命长达1101.7万次,是未处理试样的近5倍。此外,超声滚压强化可赋予M50钢更优异的钝化性能,改善其耐蚀性,尤其是10次处理的样品,其自腐蚀电流密度最低,仅为4.10 μA/cm2

       

      Abstract: The effect of processing passes of USRP on the surface roughness, microstructure and residual stress distribution of M50 steel was analyzed using three-dimensional microscopy, FESEM, X-ray stress analyzer, etc. The fatigue and corrosion behaviors of M50 steel in different treating states were evaluated through rotating-bending fatigue tests and electrochemical tests, and the relevant mechanisms were explored. The results show that M50 steel undergoes cumulative plastic deformation during USRP process, the surface roughness is reduced, the surface grains are refined and a certain degree of residual compressive stress is introduced, which together improve the fatigue resistance of M50 steel. Increasing the processing passes can deepen the plastic deformation layer and improve the surface hardening effect, but the fatigue life of M50 steel does not increase with the increase of processing passes. Ten-passes processing under 1000 N can provide better fatigue resistance for M50 steel, the fatigue crack of the sample initiates in the subsurface away from the surface of 157 μm at 1000 MPa, and the fatigue life is up to 11.017 million cycles and nearly 5 times that of untreated sample. In addition, USRP processing can endow M50 steel with better passivation performance and improve its corrosion resistance, especially for the samples treated with 10 passes, its corrosion current density is the lowest and only 4.10 μA/cm2.

       

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