基于小波神经网络的钣金件橡皮囊成形的回弹预测

    Springback Prediction of Sheet Metal Formed by Rubber Bladder Based on Wavelet Neural Network

    • 摘要: 橡皮囊成形的钣金件普遍存在回弹较大的问题。利用有限元仿真Pam-stamp 2G软件对橡皮囊成形件的成形及回弹过程进行模拟,将模拟结果与试验结果进行对比,验证数值模拟代替实际成形的可行性。研究一种典型的飞机翼肋金属零件,以成形压力、凸模圆角半径、板料厚度、翻边高度为输入层,回弹量为输出层,建立了4-6-1的3层小波神经网络模型。基于正交试验设计及数值模拟的回弹结果获取样本数据并对网络模型进行训练和测试。基于两组数据参数进行网格模型的验证试验。结果表明,两组小波神经网络预测值与对应的试验值误差仅为4.57%和4.53%,满足工业生产要求,验证了小波神经网络预测模型的可靠性。

       

      Abstract: The sheet metal parts formed by rubber bladder generally have the problem of large springback. The forming and springback process of rubber bladder forming parts were simulated by using the finite element simulation software Pam-stamp2G. The simulation results were compared with the experimental results to verify the feasibility of numerical simulation instead of actual forming. A typical aircraft wing rib sheet metal part was studied. Taking forming pressure, punch fillet radius,sheet thickness and flanging height as input layers and springback as output layer, the 4-6-1 three-layer wavelet neural network model was established. Based on the orthogonal test design and springback results of numerical simulation, the sample data were obtained and the network model was trained and tested. Based on the two groups of data parameters, the verification experiment for the net work model was carried out. The results show that the errors between the prediction value of the two groups of wavelet neural network and the corresponding test value were only 4.57% and 4.53%, respectively, which meets the requirements of industrial production and verifies the reliability of the wavelet neural network prediction model.

       

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