基于激光选区熔化与高速切削的增减材复合制造系统开发

    Development of A Hybrid Additive and Subtractive Manufacturing System Based on Selective Laser Melting and High Speed Machining

    • 摘要: 激光选区熔化是一种适用于复杂金属零件成形的增材制造方法,对于尺寸和表面质量有较高要求的零件,增材成型后往往还需要进行后续的减材加工,而且对于一些零件上的内腔、深孔等特征,采用先增材后减材加工的传统方法难以完成。为此开发了一种基于激光选区熔化技术和高速切削技术的复合制造系统,以实现零件的增减材交替复合加工,并且提出了基于此系统的增减材复合加工工艺规划方法。采用了一种简便的实验方法初步确定激光选区熔化工艺参数的范围;并通过复合加工实验验证了使用此系统加工复杂曲面零件的可行性,实验中还发现减材工艺对零件的表面具有修整作用,可以有效减缓弹性刮刀的磨损。

       

      Abstract: Selective laser melting is a kind of additive manufacturing method which is suitable for the forming of complex metal parts. However, for parts with high size and surface quality requirements, subsequent subtractive processing is often required after additive forming. Moreover, for the parts which have features of inner cavities and deep holes, it is difficult to use the traditional method of subtractive manufacturing after additive manufacturing. A hybrid manufacturing system based on selective laser melting and high-speed machining was developed to realize the alternative hybrid additive and subtractive manufacturing. A process planning method of adding or decreasing materials based on this system was also proposed. A swift experimental method was used to preliminarily determine the range of selective laser melting processing parameters, and the feasibility to process complex curved surface parts by using this system was verified by hybrid manufacturing experiments. It is also found that the machining process has surface planarization effect, which can reduce the wear of elastic scraper effectively.

       

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