5CrNiMo圆环模具开裂失效分析

    Cracking Failure Analysis of 5CrNiMo Ring Die

    • 摘要: 某5CrNiMo圆环模具热处理后在机加工过程中发现开裂。对失效模具进行了宏观、微观断口分析,显微组织分析、微区成分分析、硬度检验,综合分析了模具失效原因。结果表明:材料在锻造过程中产生折叠,存在局部氧化皮卷入,导致锻造裂纹;材料化学成分不均匀,形成了低硬度的铁素体+珠光体组织。由于组织不均匀,很容易产生不平衡的内部应力,使得两相交界处成为裂纹源。沿裂纹两侧分布大量孔洞,怀疑该模具材料为钢锭头尾料。

       

      Abstract: A 5CrNiMo ring die cracking was found during the machining process after heat treatment.The macroscopic and microscopic fracture analysis, microstructure analysis, microregion component analysis and hardness test of the failure die were carried out.The causes of die failure were analyzed.The results show that the material is folded in the forging process, and the local oxide scale is involved, resulting in forging cracks.The chemical composition of the material is uneven, and the ferrite and pearlite with low hardness are formed.Due to the uneven microstructure, it is easy to produce unbalanced internal stress, and the interface between the two phases becomes the crack source.A large number of holes are distributed along both sides of the crack, and it is suspected that the die material is ingot head and tail material.

       

    /

    返回文章
    返回