轨道车辆车轮表面金属陶瓷涂层的制备与性能研究

    Research on Preparation and Properties of Cermet Coating on Surface of Rail Vehicle Wheels

    • 摘要: 为提高轨道车辆车轮材料Q235表面的耐磨性,利用YAG固体激光器在车轮表面激光熔覆制备了Al2O3-Ni金属陶瓷复合涂层。利用扫描电镜(SEM)、硬度计、摩擦磨损试验仪,分析了基体和涂层的微观组织和耐磨损性能。结果显示,复合涂层主要由胞状晶、定向生长的柱状晶和等轴晶组成,复合涂层的厚度随着Al2O3含量的增加而变小,过多的Al2O3会造成颗粒团聚。当Al2O3含量为20%时,复合涂层的整体硬度最高,耐磨性能最好,磨损量和摩擦系数最小,磨损表面为较浅的犁沟,出现少量磨屑。磨损机制表现为粘着磨损和磨粒磨损。

       

      Abstract: To improve the wear resistance of Q235 surface of rail vehicle wheel material, Al2O3-Ni cermet composite coating was prepared by laser cladding on the wheel surface with YAG solid laser.The microstructure and wear resistance of matrix and coating were compared and analyzed by SEM, hardness tester, friction and wear tester. The results show that the thickness of the composite coating decreases with the increase of Al2O3 content.The composite coating is mainly composed of cellular crystals, oriented columnar crystals and equiaxed crystals. Excessive Al2O3 causes particle agglomeration. When the Al2O3 content is 20%, the overall hardness of the composite coating is highest, the wear resistance is best, the wear amount and friction coefficient are lowest, the wear surface is shallow furrow and a small amount of wear debris appear, and the wear mechanism is adhesive wear and abrasive wear.

       

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