AlN/AlMgScZr复合材料SLM成形性与断裂行为研究

    Research on SLM Formability and Fracture Behavior of AlN/AlMgScZr Composite

    • 摘要: 增材制造金属基纳米复合材料方法具有一次成形、材料设计自由度高等优点,然而纳米组分引入造成该制备工艺的复杂性及断裂行为仍需深入研究。以纳米AlN引入为例,采用选择性激光熔化(selective laser melting,SLM)增材制造技术成形不同含量AlN/AlMgScZr来探究铝基复合材料的可成形性及断裂行为。研究发现,AlN/AlMgScZr铝基复合材料具有良好的SLM成形性,当激光功率为280 W、扫描速度为1200 mm/s、扫描间距为70 μm,可以得到成形致密的试样,致密度达99.65%。添加不同含量AlN的复合材料室温拉伸性能未发生明显改变,沉积态AlMgScZr试样抗拉强度为370 MPa、伸长率约为22%。AlN的引入增加了韧窝形成的核心,使断口的韧窝数量增加,与AlMgScZr合金断口相比韧窝的最大尺寸显著减小。AlN/AlMgScZr铝基复合材料塑性变形更多发生在韧窝的形核和生长初期,当大量韧窝生长连接还未达到更大尺寸时,材料发生断裂。

       

      Abstract: The additive manufacturing of aluminum matrix nanocomposite has the advantages of one-time forming and high design freedom of materials. While, the complexity of the preparation process caused by the introduction of nanocomponents and fracture behavior still need to be deeply studied. Taking the introduction of AlN nanoparticles as an example, SLM additive manufacturing technology was used to fabricate the AlMgScZr composite with different AlN contents. The formability and the fracture of the composite were analyzed. The results show that the AlN/AlMgScZr aluminum matrix composite has good SLM formability, when the lase power is 280 W, the scanning speed is 1200 mm/s, and the scanning spacing is 70 μm, the SLMed AlN/AlMgScZr composite own high density of 99.65%. The room temperature tensile properties of the composite with different AlN content do not change dramatically, the tensile strength of the deposited AlMgScZr sample is 370 MPa and the elongation is about 22%. The addition of AlN increases the core of dimples formation, and increases the number of dimples in the fracture, but the maximum size of dimples is smaller than that of the AlMgScZr alloy. The plastic deformation mostly occurs in the initial stage of dimple nucleation and growth, when a large number of dimples grow and connect before reaching larger size, the material breaks.

       

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