保护气成分对CMT熔覆9Cr-1Mo涂层成形及稀释率的影响

    Effect of Shielding Gas Composition on Forming and Dilution of CMT Cladding 9Cr-1Mo Coating

    • 摘要: 保护气在焊接中担任重要角色,其成分对熔滴过渡与熔池金属的流动有重要影响。采用冷金属过渡技术在Q235A钢表面制备了一层9Cr-1Mo涂层,研究了纯Ar、95% Ar+5% O2和80% Ar+20% CO2三种保护气氛对涂层成形、稀释率及组织性能的影响。结果表明,95% Ar+5% O2条件下涂层成形性最好,纯Ar条件下在焊趾处有明显的咬边,而在80% Ar+20% CO2保护气氛下出现了明显的飞溅。95% Ar+5% O2保护气氛下得到的涂层平均稀释率为25.08%,涂层与基体冶金结合良好,同时避免了因稀释过高而导致的涂层性能下降问题。这三种保护气条件下涂层的组织均为板条马氏体,热影响区组织由淬火马氏体、珠光体与铁素体组成,但95% Ar+5% O2保护气氛下马氏体含量明显低于另外两种保护气氛,并且晶粒更为细小。

       

      Abstract: The shielding gas plays an important role in welding, and its composition has a great influence on droplet transfer and metal flow in molten pool. A 9Cr-1Mo coating was prepared on the surface of Q235A steel by cold metal transition (CMT) technology. The effects of pure Ar, 95%Ar+5%O2 and 80%Ar+20%CO2 on the formation, dilution rate, microstructure and properties of the coating were studied.The results show that the formability of the coating is the best under the condition of 95%Ar+5%O2, and there is an obvious undercut at the weld toe under pure Ar condition, while there is obvious spatter phenoumenon in the protective atmosphere of 80%Ar+20%CO2. Under the condition of 95%Ar+5%O2 protection, the average dilution rate of the coating is 25.08%, and the metallurgical bonding between the coating and the substrate is good, and the performance degradation caused by excessive dilution of the coating metal is avoided. The microstructure of the coatings under the three protective gases is lath martensite, and the microstructure of heat affected zone is composed of quenched martensite, pearlite and ferrite, but the martensite content under the 95%Ar+5%O2 shielding gas is obviously lower than that under the other two protective atmospheres, and the grains are finer.

       

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