富勒烯掺杂WC-Co硬质合金的组织与性能研究

    Study on Microstructure and Properties of Fullerene-doped WC-Co Cemented Carbide

    • 摘要: 为解决WC-Co硬质合金硬度与断裂韧性、耐磨性难以兼顾的问题,以具有独特球形结构和优异力学性能的富勒烯作为增强相,采用机械搅拌球磨的方式在WC-Co硬质合金中掺杂富勒烯。通过放电等离子烧结工艺制备了不同富勒烯含量的WC-Co硬质合金,并对其进行测试和表征,研究富勒烯掺杂量对其组织和性能的影响。结果表明:富勒烯掺杂量对WC-Co硬质合金的组织和性能影响显著;当富勒烯添加量为0.1wt%时,WC-Co平均晶粒尺寸最小(766 nm),硬度最高(2.436 GPa);当富勒烯添加量为1.0wt%时,断裂韧性最大(13.09 MPa·m1/2),最大硬度、最大断裂韧性较未掺杂合金分别提高了39.8%和57.1%;当富勒烯添加含量为0.5wt%时,硬质合金具有最佳的摩擦学性能,其磨损机理为磨粒磨损。

       

      Abstract: In order to solve the difficulty of reconciling the hardness,fracture toughness and wear resistance of WC-Co cemented carbide, fullerene was used as a reinforcement phase owing to its unique spherical structure and excellent mechanical properties. Fullerene was doped into WC-Co cemented carbide powders by mechanical stirring ball milling, and WC-Co cemented carbides with different fullerene contents were prepared by spark plasma sintering(SPS). The effects of fullerene content on the microstructure and properties of cemented carbide were studied. The results show that the fullerene content has a significant effect on the microstructure and properties of WC-Co cemented carbide. When the fullerene content is 0.1wt%, the average grain size of WC-Co reaches the minimum of 766 nm, and the hardness reaches the maximum of 2.436 GPa. When the fullerene content is 1.0wt%, the fracture toughness of the alloy reaches the maximum of 13.09 MPa·m1/2. Compared with WC-10Co alloy without fullerene doping, the maximum hardnese and maximum fracture toughness are increased by 39.8% and 57.1%, respectively. When fullerene content is 0.5wt%, the cemented carbide has the best tribological performance, and its wear mechanism is abrasive wear.

       

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