590 MPa级车轮钢拉压高周疲劳裂纹扩展行为研究

    Study on Tensile and Compressive High-cycle Fatigue Crack Propagation Behavior of 590 MPa Grade Wheel Steel

    • 摘要: 为阐明590 MPa级车轮钢轴向拉压高周疲劳性能及其疲劳断裂机理,采用光学显微镜、扫描电镜、断口镀镍技术和EBSD等对该试验钢的显微组织、断口形貌及裂纹扩展行为进行表征分析。结果表明:试验钢的疲劳强度为308 MPa;疲劳裂纹萌生于试样表面的90°角区域和碳化物团簇,经扩展后由CaS夹杂引起了最终断裂;粒状贝氏体、珠光体和M/A组织对裂纹扩展起到阻碍作用,形成以“Z”形为代表的曲折扩展路径,并引发二次裂纹;断口附近相邻晶粒间的取向差很小,容易形成直裂纹;相邻晶粒间活动滑移面的夹角较小,则裂纹越过晶界的阻力较小,形成了以穿晶扩展为主的疲劳断裂。

       

      Abstract: In order to clarify the axial tension and compression high-cycle fatigue performance and fatigue fracture mechanism of 590 MPa grade wheel steel, the microstructure, fracture morphology and crack propagation behavior of the experimental steel were characterized and analyzed by optical microscopy, scanning electron microscopy, fracture nickel plating technique and EBSD. The results show that the fatigue strength of the experimental steel is 308 MPa; the fatigue crack initiates in the 90° angle zone on the surface of the specimen and carbide clusters, and the final fracture is caused by CaS inclusions after extension; the granular bainite, pearlite and M/A structure play an obstructive role in crack propagation,forming a tortuous propagation path represented by "Z" shape and causing secondary cracks. The orientation difference between adjacent grains near the fracture is very small, and it is easy to form straight crack; the angle of the active slip surface between adjacent grains is small, and the resistance of the crack to cross the grain boundary is small, forming a fatigue fracture dominated by transgranular extension.

       

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