基于LSTM-NSGAII的齿轮热处理工艺参数优化研究

    Study on Optimization of Gear Heat Treatment Process Parameters Based on LSTM-NSGAII

    • 摘要: 齿轮热处理质量影响着成型制品的可靠性、寿命、精度等各项指标,企业长期运行蕴含着大量潜在有价值的工业生产数据,但却割裂分置。为此,提出一种基于历史热处理工艺数据的LSTM-NSGAII数据驱动方法,通过求解热处理工艺参数实现优化齿轮的质量。通过对齿轮热处理工艺数据进行预处理,构建工艺数据库;筛选决策变量,建立齿轮渗碳淬火热处理过程温度、碳势、时间的LSTM神经网络模型,实现硬度、有效渗碳层深的预测;利用NSGAII算法全局寻优,通过质量评估,以数据驱动技术求解最优热处理工艺参数。结果表明,所提出的方法可在满足标准的情况下,齿轮强度提高1.4%,且有效渗碳层深与中心目标值的偏差在0.03 mm左右,为热处理技术提供了一种可行的优化方法。

       

      Abstract: Gear heat treatment quality affects the reliability of molded products, life, precision and other physical and chemical indicators. Long-term operation of the enterprise contains a large number of potentially valuable industrial production data, but it is cut and divided. Therefore, a data-driven method based on historical heat treatment process data was proposed, which was called LSTM-NSGAII. The method can optimize the quality of the gears by solving the heat treatment process parameters. By pre-processing the gear heat treatment process data, the process database was constructed; the decision variables were screened, and the LSTM neural network model of the gear carburising and quenching heat treatment process temperature, carbon potential, and time was established to achieve the prediction of the hardness and the depth of effective carburizing layer; the NSGAII algorithm was used to globally search for the optimum, and the optimal heat treatment process parameters were obtained via data-driven quality assessment. The experimental results show that the method proposed can improve the gear strength by 1.4% under the condition of meeting the standard, and the deviation of the effective carburized layer depth from the central target value is around 0.03 mm, providing a feasible optimization method for heat treatment process technology.

       

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