基于旋转电弧的窄坡口管道焊接平焊位置打底工艺研究

    Study on Bottoming Process of Narrow Bevel Pipe Welding in Flat Welding Position Based on Rotating Arc

    • 摘要: 针对管道全位置焊接中平焊位置焊接打底层存在焊穿、未焊透及未熔合问题,提出了基于旋转电弧的窄坡口平焊位置焊接工艺方法。以X65管线钢板材对接窄坡口为试验对象,基于Minitab的田口方法,建立正交试验模型,探究基于旋转电弧STT平焊打底焊接方案下,不同工艺参数组合对焊缝成形的影响规律。结果表明,焊接工艺参数取送丝速度为6.2 m/min、焊接速度26 cm/min、旋转速度1200 r/min时,旋转电弧STT平焊打底单面焊双面成型一致性好,未出现焊接缺陷,这为管道全位置焊接平焊位置基本工艺规范的制定奠定基础。

       

      Abstract: Aiming at the problems of weld-through, undercutting and unfused welding of the bottoming layer in flat welding position in all-position welding of pipelines, a narrow bevel flat welding position welding process method based on rotating arc was proposed. Taking X65 pipeline steel plate butt narrow bevel as the test object, based on Minitab’s Taguchi method, an orthogonal test model was established to investigate the influence of different combinations of process parameters on weld shaping under the rotating arc STT flat welding bottoming welding program. The results show that when the welding process parameters are the wire feeding speed of 6.2 m/min, welding speed of 26 cm/min, rotating speed of 1200 r/min, the rotating arc STT flat welding bottoming single-sided welding double-sided molding consistency is good, there are no welding defects, which can lay a foundation for the development of the basic process specification for the pipeline all-position welding flat welding position

       

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