Q345B热轧无缝钢管外折叠缺陷成因分析及改进措施

    Cause Analysis and Improvement Measures of External Folding Defects in Q345B Hot-rolled Seamless Steel Pipes

    • 摘要: Q345B热轧无缝钢管出现一种较为典型的外折叠缺陷,严重影响产品批量生产。利用扫描电子显微镜、能谱分析仪和金相显微镜对缺陷区域进行形貌、成分和组织分析。由轧管裂纹两侧的脱碳层和氧化圆点确定了该外折叠缺陷是由圆坯表面裂纹经轧制变形后演变形成的。浇注温度偏高、保护渣性能与拉速不匹配和二冷区冷却不均匀是导致铸坯表面萌生裂纹的主要原因。通过将钢水的过热度稳定控制在20~30℃,保护渣碱度提高至1.05、黏度降低至0.85 Pa·s,二冷总比水量降低至0.20 L/kg等措施,铸坯表面裂纹在后续的生产中已基本消除。

       

      Abstract: Q345B hot-rolling seamless steel pipe has a typical external folding defect, which seriously affects the mass production. Scanning electron microscope, energy spectrum analyzer and metallographic microscope were used to analyze the morphology, composition and structure of the defect area. The external folding defect is determined by the decarburized layer and the oxidation spots on the two sides of the rolling pipe crack. The high casting temperature, the mismatch between the performance of slag and the pulling speed, and the uneven cooling in the secondary cooling zone are the main reasons leading to the surface cracks of the cast billet. By stably controlling the superheat of the molten steel within 20 ℃-30 ℃, increasing the basicity of slag to 1.05, reducing the viscosity of slag to 0.85 Pa·s, and reducing the total specific water of the secondary cooling zone to 0.20 L/kg, the surface cracks of the cast billet have been basically eliminated in the subsequent production.

       

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