基于温度峰值一致性的搅拌摩擦搭接焊工艺参数优化

    Optimization of Friction Stir Lap Welding Process Parameters Based on Temperature Peak Consistency

    • 摘要: 通过测温实验与温度场模拟发现了2024-T4铝合金搅拌摩擦焊(friction stir lap welding,FSLW)过程中焊缝末段相较稳态段峰值温度升高而导致性能下降的问题。为解决此问题,提出了降低焊接过程中末段的搅拌头旋转速度从而降低焊缝末段的峰值温度使其与稳态段的性能一致。焊缝末段调控后的搅拌头旋转速度由温度场模拟实验与测温实验共同获得。通过分析调控前后焊缝稳态与末段的接头内部成形特征可知:通过温度场模拟得到调控前后焊缝稳态与末段的接头内部成形特征的焊接过程中焊缝末段的旋转速度调控方案,使稳态区与末段的温度峰值波动小于5%,进而焊缝末段与稳态区接头可获得近一致的界面形貌以及拉剪强度。本研究考虑了工艺过程中热量累积对接头性能产生的影响,为温度影响接头性能的研究提供了参考。

       

      Abstract: Through temperature measurement experiment and temperature field simulation, the problem of 2024-T4 alloy friction stir lap welding(FSLW) reduced joint strength arising from elevated peak temperature at the end is found. To address the problem, it is proposed to reduce the rotational speed of the stir tool at the end welding, thereby reducing the peak temperature at the end welding and making its performance consistent with that of the steady-state welding. The regulated rotational speed of the stir tool at the end welding is jointly obtained from combining temperature field simulation and the temperature measurement tests. Through the analysis of internal formation characteristics of the steady-state and end welding before and after the adjustment, it is known that the rotational speed adjustment scheme for the final section of the weld during the welding process, derived from temperature field simulation, reduces the temperature peak fluctuations between the steady-state region and the final section less than 5%. Consequently, similar interfacial morphology and tensile-shear strength are achieved between the final section and the steady-state region of the weld. The study takes into account the impact of heat accumulation during the process on joint performance, which can provide valuable insights for future research on the influence of temperature on joint properties.

       

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