不同服役温度下X80管线钢焊接接头力学性能研究

    Study on Mechanical Properties of Welded Joints of X80 Pipeline Steel under Different Service Temperatures

    • 摘要: 针对X80管线钢在酷暑、严寒等恶劣环境中焊缝区和热影响区(HAZ)出现脆性起裂问题,探讨了不同服役温度(-30℃、25℃和60℃)对X80管线钢熔化极气体保护电弧焊(gas metal arc welding,GMAW)接头力学性能的影响。模拟了X80管线钢服役工况的实际温度,对焊接接头进行了冷热处理,并进行了显微组织分析、显微硬度和断裂韧性等力学性能测试。研究表明:服役温度对X80管线钢的断裂韧性有一定的影响,-30℃下X80管线钢的断裂韧性比25℃下降低15.62%,60℃下X80管线钢的断裂韧性比25℃下上升6.23%;服役温度对X80管线钢的显微硬度影响较小,不同温度环境下的显微硬度差异在10%以内;焊缝中心处显微组织均为铁素体和贝氏体的双相混合组织,不同服役温度下晶粒尺寸变化不大;随着服役温度的升高,断口形貌中韧窝尺寸不断增大且致密,韧性逐渐增强。

       

      Abstract: In order to address the issue of brittle crack initiation in the weld zone and heat-affected zone(HAZ) of X80 pipeline steel in extreme hot or cold enrironment, the effects of different service temperatures(-30 ℃, 25 ℃ and 60 ℃) on the mechanical properties of X80 pipeline steel GMAW welded joints were studied. The welded joints were treated hot and cold and examined for mechanical qualities like microstructure analysis, microhardness, and fracture toughness, simulating the real temperature of X80 pipeline steel operating conditions. The study reveals that: service temperature has an impact on the fracture toughness of X80 pipeline steel; at-30 ℃, the temperature of the steel is 15.62% lower than the fracture toughness at 25 ℃, and at 60 ℃, the fracture toughness of the steel is 6.23% higher than that of the fracture toughness at25 ℃. The microhardness of X80 pipeline steel is not significantly affected by service temperature, and there is less than a10% variation in microhardness between temperature conditions. There is minimal grain size variation at varying service temperatures in the two-phase mixture of ferrite and bainite that makes up the microstructure at the core of the weld. The size of the dimples in the fracture morphology grows and becomes denser as the service temperature rises, and the toughness steadily increases.

       

    /

    返回文章
    返回