颗粒增强铝基复合材料电弧增材技术研究

    Study on Arc Additive Technology of Particle Reinforced Aluminum Matrix Composites

    • 摘要: 颗粒增强铝基复合材料因其优异的高比强度和高比刚度,被广泛应用于交通、航空航天、船舶等领域。对于结构复杂的筒体、箱体等薄壁结构件,其成型难度大,机械加工余量大,生产周期长。而采用WAAM技术可以快速打印成形此类结构件。开展颗粒增强铝基复合材料制备、焊丝制备、电弧增材制造(WAAM)试验等,分析了T6热处理后颗粒增强铝基复合材料WAAM试样的力学性能。结果表明:采用金属型模具浇注颗粒增强铝基复合材料,提高了冷却速率,从而细化晶粒,使成分偏析程度减小,保证了组织的均匀性。通过控制单道次粗拉伸和精拉伸的变形比,辅以中间退火处理(410℃±10℃,保温1.5 h),可制备出满足WAAM要求的焊丝。采用制备的焊丝在合适的工艺参数下获得了成形良好、无孔隙的墙体增材制造样品。WAAM样品经T6热处理后,抗拉强度为370~390 MPa、屈服强度为320~335MPa、伸长率为2.5%~4.5%,满足使用要求。

       

      Abstract: Particle reinforced aluminum matrix composites have excellent high specific strength and high specific stiffness, which are applied in the fields such as transportation, aerospace, aviation, ships and other industries. For thin-walled structural parts such as cylinders and boxes with complex structures, their forming is difficult, the machining allowance is large, and the production cycle is long. In this study, the preparation of particle reinforced aluminum matrix composites,welding wire preparation and WAAM tests were carried out, and the mechanical properties of particle reinforced aluminum matrix composites WAAM specimen after T6 heat treatment were analyzed. The results show that the metal mold is used to cast particle reinforced aluminum matrix composites, which improves the cooling rate, refines the grain size, reduces the segregation of components and ensures the uniformity of the structure. By controlling the deformation ratio of single pass rough drawing and fine drawing, supplemented by intermediate annealing treatment(410 ℃±10 ℃, holding for 1.5 h), the welding wire that meets the requirements of WAAM can be prepared. The wall additive manufacturing samples with good forming and no pores are obtained by using the prepared welding wire under appropriate process parameters. After T6 heat treatment, the tensile strength of WAAM samples is 370-390 MPa, the yield strength is 320-335 MPa, and the elongation is 2.5%-4.5%, which meets the requirements for use.

       

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