润滑条件下温轧铜铝复合板协调变形机制和组织性能调控

    Coordinated Deformation Mechanism and Microstructure, Properties Regulation of Cu-Al Composite Plates Warm Rolled under Lubrication Conditions

    • 摘要: 铜铝复合板往往需要进一步塑性加工以适应不同使用场景,以CuCrZr/8011Al/1060Al/CuCrZr四层铜铝复合板为对象,研究温轧润滑条件对协调变形及组织性能的影响。通过设计300℃温轧工艺,并选用高粘度、高闪点轧制油,实现层间压下率偏差<0.4%,消除了界面开裂与铝层拖尾缺陷。结果表明:在轧制油润滑条件下温轧复合板抗拉强度可达293 MPa,导电率保持在76.3% IACS;CuCrZr/8011Al界面平直连续,出现Al4Cu9和Al2Cu化合物层,界面硬度可达97 HV,界面结合强度可达35 MPa。温轧后复合板内部位错密度增加,晶粒取向发生变化,出现明显的平行于轧面法向Z0的<111>取向,铜层晶粒部分长大,铝层晶粒细化,对复合板组织性能控制具有显著作用。本研究为高强高导铜铝复合板协调变形与综合性能提升提供了工艺优化路径与依据。

       

      Abstract: Cu-Al composite plates often require further plastic processing to adapt to different usage scenarios. Taking the four-layer Cu-Al composite plate of CuCrZr/8011Al/1060Al/CuCrZr as the object, the influence of warm rolling lubrication conditions on the coordinated deformation, microstructure and properties was studied. By designing the 300 ℃ warm rolling process and selecting high viscosity and high flash point rolling oil, the interlayer reduction rate deviation was controlled below 0.4%, effectively eliminating interface cracking and Al layer trailing defects. The results show that under the rolling oil lubrication condition, the tensile strength of the warm rolled composite plate can reach 293 MPa, and the electrical conductivity remains at 76.3%IACS. CuCrZr/8011Al interface exhibits straight and continuous characteristics with the formation of Al4Cu9 and Al2Cu intermetallic compound layers. The interface hardness can reach 97 HV, and the interface bonding strength can reach 35 MPa. After warm rolling, the dislocation density of the composite increases, the grain orientation changes and the grain orientation with distinct <111> direction parallel to the rolling plane normal (Z0) appears. The partial of Cu layer grains grow, and the grains of the Al layer refine, which has a significant effect on the control of the microstructure and properties of the composite plate. This study provides process optimization strategies and foundations for enhancing coordinated deformation and comprehensive properties in high-strength, high-conductivity Cu-Al composite plates.

       

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