316L不锈钢表面激光送丝熔覆钴基合金工艺及耐磨性能研究

    Study on Process and Wear Resistance of Wire Feeding Laser Cladding Co-based Alloy on 316L Stainless Steel Surface

    • 摘要: 采用激光送丝熔覆技术在316L不锈钢基板上制备了Stellite6钴基合金层,分析了熔覆层成形、稀释率、微观组织、化学成分、显微硬度以及耐磨性能等。结果表明,采用两层激光熔覆工艺可以保证熔覆层成形良好,稀释率低于5%且较为均匀。熔覆层微观组织为枝晶状的富Co固溶体与网状的共晶碳化物组成的亚共晶组织,两层熔覆的顶部网状碳化物相比底层更多。两层熔覆工艺使得熔覆层纵向显微硬度呈阶梯式上升,在1.8 mm厚后趋于稳定,熔覆层表面沿横向的显微硬度较为均匀,在450~550 HV。两层熔覆工艺的耐磨性能最好,摩擦系数为0.37,失重较基体减少了53.9%,其磨损机制由基体的粘着磨损主导转变为磨粒磨损主导。

       

      Abstract: The Stellite6 Co-based alloy layers were fabricated on 316L stainless steel substrate using laser wire feeding cladding. The formation, dilution rate, microstructure, chemical composition, microhardness and wear resistance of the cladding layers were analyzed. The results indicate that the two-layer laser cladding process can ensure the optimal formation of the cladding layer with a dilution rate below 5%, and the dilution rate is uniform. The microstructure of the cladding layer is a subeutectic structure composed of dendritic Co-rich solid solution and network eutectic carbides, and it has a higher concentration of network carbides at the top layer compared to the bottom layer. The two-layer cladding process results in a stepwise increase of hardness in the vertical direction of the cladding layer, which stabilizes after reaching a thickness of 1.8mm. The horizontal microhardness of the cladding layer near the surface is relatively uniform, ranging from 450 HV to 550HV. The two-layer cladding process demonstrates superior wear resistance, with a friction coefficient of 0.37 and a 53.9%reduction of mass loss compared to the base material. The wear mechanism of the two-layer cladding process changes from adhesive wear of the substrate to abrasive wear.

       

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