绝缘材料对GH4698合金高温持久试验影响的研究

    Investigation on Effect of Insulation Materials on High-temperature Stress-rupture Behavior of GH4698 Alloy

    • 摘要: GH4698是我国航空发动机用关键结构材料,高温持久试验是检验发动机零部件服役可靠性的重要指标,以GH4698合金高温持久试验作为研究对象,重点探究试验过程中所采用的绝缘材料对GH4698持久性能的影响。试验分别采用石棉绳和陶瓷绳两种绝缘材料绑扎热电偶并开展持久试验,采用SEM、OM、DSC、XRD等表征方法对试验后的试样进行微观组织与性能分析。结果表明:在750℃高温下,采用石棉绳作为绝缘材料时试样发生水解,导致GH4698合金发生严重的高温氧化,试样表面形成疏松多孔的氧化层,破坏了表面完整性,同时导致合金硬度下降,最终使试样提前断裂。而采用陶瓷绳绝缘材料的试样,在高温下形成了极薄的一层致密氧化层,未对持久性能试验造成明显影响。

       

      Abstract: GH4698 alloy is a key structural material for Chinese aero engines, and high temperature stress-rupture test is an important means for evaluating the service reliability of engine components. The stress-rupture test of GH4698 alloy is taken as the research object to explore the effects of insulation materials adopted during the test. Two types of insulation materials, namely asbestos cord and ceramic cord, were used to bind thermocouples for carrying out stress-rupture tests. The tested specimens were analyzed by SEM, OM, DSC, and XRD to analyze their microstructure and properties. The results show that at 650 ℃, hydrolysis occurs in the specimens insulated with asbestos cord, which induces severe high-temperature oxidation of GH4698 alloy. A loose and porous oxide layer forms on the specimen surface, damaging its surface integrity.Meanwhile, the alloy exhibits decreased hardness, which leads to premature fracture of the specimen. In contrast, specimens insulated with ceramic cord develop an extremely thin and dense oxide layer at high temperature, which do not affect the stress-rupture test

       

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