高性能紧固件用A286合金的夹杂物及疲劳性能研究

    Study on Inclusions and Fatigue Property of A286 Alloy for High Performance Fasteners

    • 摘要: 利用Aspex夹杂物分析仪、扫描电镜及轴向载荷疲劳实验等方法对比研究了国产与进口高性能紧固件用A286高温合金棒材的非金属夹杂物和疲劳性能,分析了夹杂物的种类、成分、形貌、尺寸及分布等,并对两种A286合金的疲劳性能和疲劳断口进行了分析。结果表明:国产与进口这两种A286合金棒材中的夹杂物种类相似,主要为含Ti类夹杂物和少量的氧化物夹杂,且国产A286合金棒材夹杂物面积占比为632.9870×10-6,低于进口A286合金棒材的1013.0280×10-6。根据夹杂物尺寸频数统计分析,国产A286合金棒材中大尺寸夹杂物数量低于进口A286合金棒材。失效概率50%时,国产A286合金棒材的疲劳强度为22.67 kN,高于进口A286合金棒材的21.50 kN。国产和进口A286合金疲劳试样均从螺纹处起裂,最后断裂部位也位于螺纹处。研究结果可为高性能紧固件用国产A286高温合金替代进口材料的推广应用提供技术参考。

       

      Abstract: The non-metallic inclusions and fatigue properties of domestic and imported A286 superalloy bars for high performance fasteners were comparatively studied by using Aspex inclusion analyzer, scanning electron microscope and axial load fatigue test, etc. The types, compositions, morphologies, sizes and distributions of inclusions were analyzed. The fatigue properties and fatigue fracture surfaces of the two kinds of A286 alloys were also investigated. The results show that the types of inclusions in domestic and imported A286 alloy bars are similar, mainly Ti-containing inclusions and a small amount of oxide inclusions. The inclusion area fraction of domestic A286 alloy bar is 632.9870×10-6, which is lower than that of imported A286 alloy bar (1013.0280×10-6). According to the frequency statistics of inclusion sizes, the number of large-sized inclusions in domestic A286 alloy bar is lower than that in imported A286 alloy bar. When the failure probability is 50%, the fatigue strength of domestic A286 alloy bar is 22.67 kN, which is higher than that of imported A286 alloy bar (21.50 kN). Both domestic and imported A286 alloy fatigue specimens initiate cracks from the threaded area and finally fracture at the threaded area. The results can provide technical references for the promotion and application of domestic A286 superalloy to replace imported materials for high performance fasteners.

       

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