基于编解码结构一维卷积神经网络的焊接坡口轮廓数据实时修复方法

    Real-time Repair Method for Welding Groove Profile Data Based on One-dimensional Convolutional Neural Network with Encoder-Decoder Structure

    • 摘要: 在焊缝跟踪过程中,强烈的弧光、烟尘、飞溅等的干扰,致使反映坡口形状和位置的坡口轮廓条纹发生跳变、破损和缺失,为后续的特征点提取带来极大的挑战,而传统的图像修复方法算力需求高,适应性差。因此,提出基于编解码结构一维卷积神经网络(1D-CNN)修复方法,通过编码进行特征提取,噪声抑制,通过解码恢复信号长度,重建受损区域,修复缺失数据,从而实现受损轮廓的修复。结果表明:相较于其它方法,一维卷积神经网络在修复精度和计算效率方面均表现出优势,可有效修复焊接过程中受损的坡口轮廓数据。其修复的平均均方差(MSE)仅0.1757,单帧轮廓修复时间不大于0.0031 s,完全满足焊缝实时跟踪要求。

       

      Abstract: During the weld seam tracking process, intense arc light, smoke and spatter can severely disrupt the groove contour fringes that reflect the shape and position of the groove, causing abrupt jumps, breakage or even complete loss of these patterns. This poses significant challenges for subsequent feature point extraction, while the conventional image restoration methods remain computationally demanding and lack adaptability. Therefore, a one-dimensional convolutional neural network(1D-CNN) repair method was proposed based on an encoder-decoder structure to extract features and suppress noise through encoding, restore signal length through decoding, reconstruct the damaged area, and repair missing data, thereby repairing the damaged contour. The results show that compared with other methods, 1D-CNN has advantages in repair accuracy and computational efficiency,and can effectively repair the damaged groove contour data during welding. The average mean square error(MSE) of the repair is only 0.1757, and the single-frame contour repair time is no more than 0.0031 s, which fully meets the requirements of real-time weld seam tracking.

       

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