从机理到数据:超快激光加工工艺建模方法研究综述

    From Physical Principles to Data Science: A Review of Modeling Methods for Ultrafast Laser Processing

    • 摘要: 超快激光加工凭借高精度、非热熔特性成为微纳制造的关键技术,但复杂的多物理场耦合机理给工艺优化带来挑战。综述了超快激光加工建模方法的演进路径:机理模型(如双温方程、分子动力学)虽具物理可解释性,但面临计算复杂、跨尺度建模难的问题;数据驱动模型(机器学习、深度学习)通过挖掘实验数据提升预测效率,但依赖数据质量且缺乏物理一致性;混合模型融合机理与数据优势,通过物理约束机器学习等方法平衡可解释性与计算效率。研究指出,未来需突破跨尺度物理嵌入、动态工艺自适应建模及智能优化等关键方向,推动超快激光加工从“经验试错”向“模型驱动”范式转变,为航空航天、生物医疗等领域的精密制造提供理论支撑。

       

      Abstract: Ultrafast laser processing has become a key technology for micro/nano manufacturing due to its high precision and non-thermal ablation characteristics. However, the complex multi-physics coupling mechanisms pose significant challenges for process optimization. The evolution of modeling approaches for ultrafast laser processing was systematically reviewed. Mechanism-based models(e.g., two-temperature equations, molecular dynamics) offer physical interpretability but face issues of computational complexity and difficulty in cross-scale modeling; data-driven models(e.g., machine learning,deep learning) enhance the prediction efficiency by extracting knowledge from experimental data, yet they rely heavily on data quality and often lack physical consistency. Hybrid models integrate the strengths of both mechanistic and data-driven approaches, balances interpretability and computational efficiency through methods such as physics-constrained machine learning. The study highlights that future research should focus on key directions such as embedding cross-scale physics,developing dynamic process adaptive modeling, and advancing intelligent optimization. These efforts aim to shift ultrafast laser processing from an "empirical trial-and-error" paradigm to a "model-driven" approach, providing theoretical support for precision manufacturing in fields such as aerospace and biomedical engineering.

       

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