铝合金搅拌摩擦焊工艺研究现状

    Research Status of Friction Stir Welding Process of Aluminum Alloy

    • 摘要: 铝合金密度低、比强度高、具有良好的耐蚀性和焊接性,且成本低、可回收,在汽车制造、轨道交通、船舶工程和航空航天等领域得到广泛应用。铝合金导热系数高、热膨胀系数大、凝固温度范围宽、易生成氧化物,使用传统熔化焊焊接易导致焊接质量不稳定,容易出现气孔、夹杂物以及热裂纹等缺陷。搅拌摩擦焊作为一种新型固相连接技术,焊接过程中材料不熔化,无气孔、无热裂纹、变形和残余应力小,可有效解决熔焊过程中产生的问题,成为焊接领域的研究热点。从搅拌摩擦焊的原理、显微组织特征、工艺参数对性能的影响以及新兴搅拌摩擦焊工艺等几个方面综述了近年来铝合金搅拌摩擦焊的研究现状,结合铝合金搅拌摩擦焊面临的问题与挑战,展望了铝合金搅拌摩擦焊的研究方向。

       

      Abstract: Aluminum alloy exhibits low density, high specific strength, good corrosion resistance and weldability, as well as low cost and excellent recyclability, making it widely used in aerospace, automotive manufacturing, shipbuilding, and rail transportation. However, aluminum alloys also possess high thermal conductivity, a large coefficient of thermal expansion, and a wide solidification temperature range, which makes them prone to oxide formation. The use of traditional fusion welding thus easily leads to unstable welding quality, with defects such as porosity, inclusions, and hot cracks. As a novel solid-state joining technology, friction stir welding(FSW) effectively addresses these problems: the base material does not melt in the welding proress, thereby eliminating porosity and hot cracking, with minor deformation and low residual stress, and it has become a major research focusing the welding field. The recent research progress on the friction stir welding of aluminum alloys, covering the welding principle, microstructure characteristics, the influence of process parameters on the properties, and emerging FSW variants, were reviewed. Combined with the problems and challenges faced by friction stir welding of aluminum alloy, the future research direction of friction stir welding of aluminum alloy were prospected

       

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