基于双目视觉的风电塔筒模具焊缝识别研究

    Research on Weld Recognition of Wind Turbine Tower Mold Based on Binocular Vision

    • 摘要: 目前,预制混凝土风电塔筒模具的焊接生产主要依赖手工气体保护焊接,存在生产效率低、产品质量稳定性差的问题。基于双目视觉辅助的机器人焊接生产能够有效提高模具的生产效率,降低劳动强度。采用双目视觉结合激光辅助结构光的方式,进行风电塔筒模具焊缝的三维重建,重点研究了风电塔筒模具焊缝识别焊缝点云的提取和底板焊缝点云提取的影响因素。针对风电塔筒模具焊缝点云的提取,搭建了TZ-Dust3r网络,通过TZ-Dust3r网络完成模具及周围环境的三维重建,为焊缝点云的提取提供数据基础。基于模具点云的几何特性,利用投影法结合图像处理技术,完成焊缝点云的提取。双目视觉焊缝识别技术能够实现对不规则风电塔筒模具焊缝的识别,提升焊缝点云的精度,实现焊缝的准确识别,为后续风电塔筒模具自动化焊接提供了技术支持。

       

      Abstract: At present, the welding production of prefabricated concrete wind turbine tower molds primarily relies on manual gas-shielded welding. This method faces problems such as low production efficiency and inconsistent product quality. The introduction of robot welding assisted by binocular vision can significantly enhance mold production efficiency and reduce labor intensity. In this study, binocular vision combined with laser-structured light assistance was employed to carry out three-dimensional reconstruction of the weld seams on wind turbine tower molds. Factors affecting the extraction of weld seam point cloud for wind turbine tower mold weld recognition and the extraction of base plate weld seam point cloud were studied. To support the extraction of weld point clouds, the TZ-Dust3r network was developed. Using the TZ-Dust3r network, a 3D reconstruction of the mold and its surrounding environment were completed, thereby establishing a data foundation for subsequent point cloud extraction. By utilizing the geometric characteristics of the mold point cloud, the weld point cloud extraction was accomplished through a projection method integrated with image processing techniques. The binocular vision-based weld seam recognition technology effectively identifies weld seams in irregular wind turbine tower molds, improves the accuracy of weld point clouds, and enables precise seam tracking. It provides crucial technical support for follow-up automated welding processes.

       

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